WIS Document: 8192

| | Exhaust manifold (B204L) | To remove | 1. | Remove the turbocharger. | 2. | Relieve the tension on the belt tensioner using an extension to a ratchet and insert a 6 mm drill into the hole, see illustration. Be very careful not to buckle the belt tensioner when it is in its end position. Remove the belt from the pulley on the steering servo pump. | 3. | Remove the steering servo pump's bracket with the pump and turn it to one side. | 4. | Undo the nuts on the exhaust manifold. Note that there are sleeves only on the outer stud screws. | 5. | Remove the exhaust manifold with its seal. | To fit | 1. | Clean the surfaces and fit the exhaust manifold with a new seal. Note that there are sleeves only on the outer stud screws. Tightening torque: 25 Nm (18.5 lbf ft). | 2. | Refit the steering servo pump's console with pump and fit the belt. | 3. | Relieve the belt tensioner of strain, using a ratchet handle extension, and remove the drill. | 4. | Fit the turbocharger.